Roll Systems

Gemini Bakery Equipment Company’s custom roll systems are versatile production lines for gourmet round sandwich rolls, Kaiser rolls, breadsticks, pretzel rolls and moulded or hotdog rolls.

We have different width make-up lines which are available in 32”, 42”, 52” and 62” depending on the bakery production requirements. Our roll systems can be configured with fully automatic discharge options for panning, boarding, freezer belts or various other custom applications.

All roll systems are controlled by Allen Bradley menu driven PLC controls.

Divider/Rounder

  • Dividers available in several executions
  • Over 500 divider installations in North America
  • 500lbs. up to 1,500lbs. dough reservoir
  • Dividers available in 4,6,8,9,10 and 12 pocket execution
  • Hydraulically adjusted compensation system minimizes dough punishment and maximizes scaling accuracy
  • Dividers/Rounders are offered in a Stainless Steel and reduced flour execution
TWS Divider Specs
Divider Model Weight In Ounces Speed
min max strokes/min
2 8 20 10 – 40
3 6 18 10 – 40
4 4 13 20 – 50
5 2 9 20 – 50
6 1 9 20 – 50
8 1 8 20 – 50
9 0.75 5 20 – 50
10 0.75 4.2 20 – 50
12 0.75 2 20 – 50
TWL Divider Specs
Divider Model Weight In Ounces Speed
min max strokes/min
1 8 22 10 – 44
2 8 16 10 – 44
3 3 12 10 – 44
4 2 10 10 – 44
5 1 6 10 – 44
6 0.75 4.75 10 – 44
Multimatic
Divider Model Weight In Ounces Speed
min max strokes/min
MVARIO 3/5 1.05 6.35 10 – 33
MUSG 4 1.05 5.0 10 – 33
MUSG 5 1.05 5.0 10 – 33

Intermediate Proofer

  • Proofers available in a variety of configurations to accommodate customers’ production speeds, proof times and bakery layouts
  • Proofer bypass conveyor available for products that do not require proof time
  • Proofer equipped to feed sheeting heads and/or Kaiser Roll machines with optional proofer bypass

Sheeters/Moulders

  • Horizontal and vertical sheeting heads
  • Capable of producing 4” to 13” molded rolls
  • Systems capable of running 6000 to 30,000 units per hour
  • Easily accessible scraper assemblies
  • Three sets of variable speed sheeting rollers

Kaiser Stamper 

  • Kaiser roll stamper with adjustable wire-mesh belt, discharge belt discharge conveyer.
  • Exclusive “cross-drive” system results in positive drive movement in both downward and upward directions
  • Kaiser Roll Machine with interchangeable dies for star, split and rosette cutters.

Reciprocator

  • Controlled pitch transfer of moulded product from belt to board or pan.
  • Configurations for manual or fully automatic pan handling.
  • Reciprocator with pattern maker conveyor for maximum product pattern flexibility.
Roll Systems 4
Roll Systems 5

Moulding Table Apparatus

  • 24” Long pre-pressure board harness
  • Pressure Board Harness equipped with 48” to 60” long pressure boards
  • Single point height and single point molding length adjustment available as an option